How To Make Wheelbarrow Handles Out Of Wood?

When it comes to gardening and yard work, a reliable wheelbarrow is an indispensable tool. 

However, if you find yourself with a wheelbarrow needing new handles, why not take on the challenge of crafting your own out of wood? 

Not only does this add a personal touch to your gardening equipment, but it also allows you to tailor the handles to your specific needs and preferences. 

In this step-by-step guide, we’ll explore how to make wheelbarrow handles out of wood, providing you with a rewarding and practical DIY project.

Materials and Tools That You Will Require:

  • 2 x 4 or other wood to get 1 1/2″ square blanks
  • Boiled linseed oil
  • Table saw
  • Miter saw
  • Disc sander
  • Drill press
  • Draw knife
  • Pencil
  • Tape measure
  • Safety glasses
  • Dust mask
  • Gloves

Step 1- Remove the old handles.

Using a saw, cut off the old handles as close to the wheelbarrow frame as possible. Be sure to wear safety glasses and gloves while doing this.

Step 2-Measure the handles.

Measure the length of the old handles and add a few inches to allow for the new handles to be longer. You will also need to measure the width and thickness of the handles to ensure that the new handles are the same size.

Step 3- Cut the wood.

Cut the wood to the desired length, width, and thickness. You can use a table saw, miter saw, or even a hand saw for this.

Step 4- Shape the handles.

Use a draw knife or a spokeshave to shape the handles to a comfortable grip. Also, round off the edges of the handles for safety.

Step 5- Sand the handles.

Use a disc sander to smooth any rough edges on the handles.

Step 6- Drill holes for the bolts.

Drill holes in the ends of the handles for the bolts that will attach them to the wheelbarrow frame. Be sure to measure carefully so the holes are in the correct position.

Step 7- Attach the handles.

Attach the handles to the wheelbarrow frame using bolts, nuts, and washers.

Step 8- Apply boiled linseed oil.

Apply boiled linseed oil to the handles to protect them from the weather.

Some additional tips for making wheelbarrow handles:

  • When choosing wood for your wheelbarrow handles, select a strong and durable hardwood. Some good options include oak, maple, and hickory.
  • You can use various tools to shape the handles, such as a draw knife, spokeshave, or even a rasp.
  • Be sure to sand the handles smoothly before applying boiled linseed oil.
  • You can add a rubber grip to the handles for extra comfort and traction.
  • Choose wood with a straight grain for smoother shaping and less risk of splitting.
  • Select well-seasoned wood with low moisture content to prevent warping and cracking over time.

Shaping for Comfort and Grip:

  • Ergonomics: Design the handles to promote a natural and comfortable grip, minimizing fatigue during extended use.
  • Rounded Edges: Smooth out any sharp edges for safety and user-friendliness.
  • Adding Character: Consider incorporating curves, tapers, or a slight bend for a personalized touch.

More Ideas to Spruce Up Your Wheelbarrow Handles:

Since now you very well know how to replace wheelbarrow handles, let us look over how you can glorify this task-

  • Carved Initials or Names: Personalize your handles by carving your initials, name, or a family motto for a unique touch.
  • Painted Designs: Unleash your inner artist and paint intricate patterns, flowers, landscapes, or funny characters onto your handles.
  • Leather Wraps: Add a rustic and sophisticated touch by wrapping the handles with leather, stitched, or secured with rivets.
  • Rope Braiding: For a nautical or natural aesthetic, consider braiding thick rope around the handles for added texture and grip.
  • Mosaic Tiles: Add a vibrant and playful touch by decorating the handles with a mosaic of colorful tiles, creating a unique pattern or design.
  • LED Lights: Enhance nighttime visibility and add a modern twist by incorporating LED strip lights, powered by batteries or a solar panel, into the handles.
  • Reflective Tape: Improve safety and visibility during low-light conditions by adding reflective tape to the handles, which is especially useful for gardeners who work at dawn or dusk.
  • Embellishments: Don’t be afraid to get creative! Add trinkets, metal accents, shells, or other embellishments that reflect your style.


Remember, the process of how to make wheelbarrow handles out of wood is not just about functionality—it’s about embracing the craftsmanship and satisfaction of creating something practical and tailored to your needs.

Read our next new article on the topic of making a wooden ramp for your wheelbarrow.

Enjoy the process of shaping and carving the wooden handles to fit your hands perfectly, relish in the precision of measurements, and revel in the joy of using a tool personalized by your hands.

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